On-site Services
On-site Expertise.
Reliability in Every Detail.
Modern track construction projects demand more than high-quality components – they require seamless on-site operations. With our on-site services, we close the gap between planning, production, and implementation. Already in the preparation phase, we support you with assessing the construction site situation, planning suitable processes, and coordinating with all involved parties. However, we not only support your project from the factory but also ensure professional and efficient implementation on the track with experienced teams and specialized machinery.
Whether new construction, renovation, or maintenance: Our on-site services are precisely tailored to the requirements of passenger and freight transport and guarantee the highest quality throughout the entire lifecycle of the track system.
Efficient in Tight Timeframes
Installation, Renovation, and Rail Replacement
Our construction site teams handle central tasks in track construction and ensure a safe and timely execution. Upon request, we carry out the installation of steel troughs and rails directly on-site – including the components we produce. The installation is carried out in combination with the production of our own steel troughs. The result: optimally coordinated systems, reduced interfaces, and efficient construction operations.
We professionally renovate worn or damaged track systems – including removal and environmentally sound disposal of old materials. For particularly high time efficiency, we use the ERS rail replacement system, which allows rails to be exchanged quickly and economically with minimal track closure times.
Systematic Reconstruction
Reconstruction of Level Crossings
For the reconstruction of level crossings, we reliably handle all necessary work steps, coordinated with the respective construction site conditions. Existing rails are removed, professionally blasted, and then reinstalled. Finally, the mixing and pouring of the transition areas is carried out to create a permanently stable and secure solution.
Mechanical pouring for long-lasting track systems
Controlled Component Networking
Whether rigid base pouring materials or elastic potting compounds – our mechanical pouring meets the highest requirements of modern track designs. Two variants are used: trough base pouring for the under-filling of steel troughs as well as rail pouring.
Through continuous, controlled installation, you save time and personnel costs and achieve consistent, reproducible quality. Our specially developed machines are precisely matched to materials, installation situations, and construction processes. Many systems are developed and manufactured in-house – an advantage that few providers can offer.
Practical insights
75 Meters in 72 Hours
We illustrate what our on-site services look like in practice with the example of a level crossing in Cologne: Within a weekend closure period of 72 hours, old rails were removed and replaced with new rails using an ERS full mixing and pouring system – an efficient result under high time pressure.